To the left is an 8" x 20" Elb hydraulic surface grinder
before rebuild.
To the right is a rear view of the same machine.
To the left the Elb is shown after disassembly has begun.
To the right disassembly of the major components is nearly complete. Most of
the electrics and all the hydraulics pictured here will be discarded.
Here the machine has been completely disassembled and stripped down to
just the castings.
The castings
then go to our paint department where they will be sandblasted to bare
metal. They are then restored to new appearance utilizing a two-part
epoxy paint system.
To the left is a picture of the machine as
it is going back together after way grinding, hand scraping, painting and the machining of
mounting hardware for the ball screws in the X, Y & Z axis.
To the right is
a shot of the finished electrical enclosure. Engineering and drawings
were provided by Fagor. The only other electrical components are found
in the pendant CNC control.
Pictured here is the fabrication of the
aluminum enclosure around the work area. It is made from angle and sheet aluminum screwed
together.
To the right is pictured the finished enclosure with sliding Plexiglas
doors.
To the left is
a high precision 10 to 1 gear reduction drive which attaches directly to
the end of the longitudinal ball screw. This enables the machine to
perform creep feed grinding used in a slicing operation of carbide
and/or ceramic material with multiple diamond blades.
To the right
can be seen our cast aluminum box which houses the Gilmer pulleys and
belt connecting the vertical ball screw and servo motor. Directly above
the ball screw adjacent to the servo motor is a bellows cover which
keeps dust and coolant off the ball screw as the spindle is raised.
Rear view of the finished machine with automatic
lubrication system.
Front view of the finished machine showing Fagor CNC control.
To the left is a rear photo of a finished
Niagara Falls creep feed grinder installed at the customer's facility.
To the right is the Niagara Falls
creep feed grinder
from the front.